AnyLogic - Planning, simulation and optimization of factories and logistics systems

 
 

Logistics business consulting

acp-IT accompanies you during design, simulation and optimization of your production or logistics system. We are a competent and experienced partner for material flow and logistics planning. Using advanced planning and simulation software environments along with our comprehensive logistics know-how, we are able to answer your questions regarding:

  • Resource capacity
  • Value stream design 
  • Material flow
  • Layout configuration
  • Transport., material handling and storage processes
  • Conception and planning of automation solutions (storage, transport, identification) 
  • Optimization of logistics in already existing production systems
  • Performance evaluation based on real factory data and identification of bottlenecks 
  • Development and continuous monitoring of key performance indicators (KPI) and analysis of efficiency measures (e.g. OEE - overall equipment efficiency) 
  • Implementation of logistics strategies (Kanban, Just-In-Time, Just-In-Sequence)

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Simulation modelling

acp-IT provides best practice simulation modelling and highest quality business consulting for the optimization of manufacturing and logistical systems.

Our consulting team and simulation experts dispose of an excellent background in discrete event systems modelling, operations research and optimization techniques. Many successfully completed simulation projects have resulted from our advanced software development skills following a rigorous software engineering process.

acp-IT does not create just simulation models – we integrate them in your IT environment (connectivity to ERP, MES, EDA, PDM, et cetera) supporting your operational, tactical or strategic planning processes.

Simulation with AnyLogic - photovoltaics manufacturing processes

Factory planning, layout design & material flow optimization

acp-IT supports design, simulation and optimization of photovoltaics (PV) manufacturing system. We use the simulation software AnyLogic, a modern and innovative tool. Our PV simulation library allows modelling of manufacturing lines in few steps with consideration of detailed material flow control policies. Therefore, we are able to answer essential questions with regard to factory planning and operation of new or already existing manufacturing lines. In simulation studies we answer your questions with regard to throughput maximization, line balancing and optimum capacity allocation.

Emulation of factory & equipment control software

Our simulation models can also be applied for testing and configuration of your Manufacturing Execution System (MES) solution. Simulated control policies can be adopted directly by MES solutions. The MES can run against the simulation instead of being connected to the real factory. The simulation model provides the essential control events and status changes which will be provided in the real manufacturing line from your equipment. Consequently, the software testing of your MES can be done upfront in a virtual world enabling early error handling and software configuration according to your needs. As a result, factory ramp up times can be reduces significantly.
 
 
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                        Thin film manufacturing line modeled with acp-IT's PV equipment library based on AnyLogic

Simulation Demo Models - Click here.

AnyLogic simulation software

The simulation software AnyLogic is one of the powerful simulation modelling environments which
we apply in many projects. 
 
XJ Technologies produces the AnyLogic simulation software package. Their site has an excellent 
range of example models and papers. acp-IT is the German distributor for AnyLogic and partner 
company of XJ Technologies.


 
For questions about AnyLogic, technical or pricing details please contact:
 
acp-IT AG
Handwerkstr. 29
D-70565 Stuttgart
Germany
or send e-mail to 
info(at)acp-it(dot)com

An evaluation license can be downloaded from XJ Technologies:

Download AnyLogic Evaluation Version
 
 

Customer's benefits:

  • Conception of best practice automation and logistics solutions
  • Validation of investment decisions 
  • Improved manufacturing and logistical behavior
  • Simulation models for strategic, tactial or operative planning 

Competences of acp-IT:

  • Methodical knowledge and competent project management
  • Application of advanced methods for factory planning and design of logistics systems
  • Extensive project history in planning and optimizing of semiconductor, photovoltaics, electronics and discrete manufacturing industries

Our services: 

  • Simulation based planning and logistical optimization 
  • Integration of key performance indicators
  • Profitability analysis based on material flow and logistical system behavior
  • Cost of ownership (CoO) and return of investment (ROI) analysis

References:

  • Material flow simulation for thin film photovoltaics manufacturing
  • Capacity analysis for a new factory for optoelectronics fab
  • Automation design and simulation for a flat panel production
  • Simulation of the material handling strategy for a leading semiconductor manufacturer
  • Simulation of the automated hoist transportation system for a semiconductor manufacturer
  • Design of the fully automated transport system for a 300mm semiconductor line
  • Optimization of the automated material handling system (AMHS) for Just-In-Time material delivery
  • Planning and support of factory acceptance tests for AMHS installations
  • Workflow definition for the AMHS
  • Operative AMHS performance evaluation (online factory log data extraction with finite state machine technology)
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